Produktbeskrivning
Nontelescopic Welded Cardan Shaft Coupling (SWC WH)
SWC-WH-type cross shaft universal coupling can be widely used in metallurgy, lifting, engineering, transportation, mining, oil, shipbuilding, coal, rubber, paper machinery and other heavy machinery industry, mechanical shafting transmitting torque.
♦The Main Features Of SWC-WH-type Cross Shaft Universal Coupling
1. The ability to have a large angle compensation. Axis angle, SWC-WH type axis angle up to 15 degrees to 25 degrees.
2. The structure is compact and reasonable. SWC type with integral fork, so carrying more reliable.
3. The carrying capacity. Compared with other types of the same diameter rotary joint axis, it delivers more torque, the turning diameter of restricted mechanical equipment, the complete range is more advantageous.
4. High transmission efficiency. Its transmission efficiency of 98-99.8% for high-power transmission, energy-saving effect.
5. Carrying smooth, low noise, easy maintenance, assembly and disassembly.
♦Basic Parameter And Main Dimension
| Modell | D mm |
Tn (KN.m) |
Tf (KN.m) |
<β |
Size (mm) | Jag (kg.m²) |
M (kg) |
|||||||||||
| Lmin | D1 (js11) |
D (H7) |
D3 | Lm | n-d | k | t | B (h9) |
g | Lmin | 100mm |
Lmin | 100mm |
|||||
| SWC100WH | 100 | 1.25 | 0.63 | 25° | 243 | 84 | 57 | 60 | 55 | 6-9 | 7 | 2.5 | – | – | 0.0039 | 0.00019 | 4.5 | 0.35 |
| SWC120WH | 120 | 2.5 | 1.25 | 25° | 307 | 102 | 75 | 70 | 65 | 8-11 | 8 | 2.5 | – | – | 0.0096 | 0.00044 | 7.7 | 0.55 |
| SWC150WH | 150 | 5 | 25 | 25° | 350 | 130 | 90 | 89 | 80 | 8-13 | 10 | 3.0 | – | – | 0.371 | 0.00157 | 18 | 24.5 |
| SWC180WH | 180 | 12.5 | 6.3 | 25° | 180 | 155 | 105 | 114 | 110 | 8-17 | 17 | 5.0 | – | – | 0.1500 | 0.0070 | 48 | 2.8 |
| SWC225WH | 225 | 40 | 20 | 15° | 520 | 196 | 135 | 152 | 120 | 8-17 | 20 | 5.0 | 32 | 9.0 | 0.3650 | 0.5714 | 78 | 4.9 |
| SWC250WH | 250 | 63 | 31.5 | 15° | 620 | 218 | 150 | 168 | 140 | 8-19 | 25 | 6.0 | 40 | 12.5 | 0.8170 | 0.5717 | 124 | 5.3 |
| SWC285WH | 285 | 90 | 45 | 15° | 720 | 245 | 170 | 194 | 160 | 8-21 | 27 | 7.0 | 40 | 15.0 | 1.7560 | 0.571 | 185 | 6.3 |
| SWC315WH | 315 | 125 | 63 | 15° | 805 | 280 | 185 | 219 | 219 | 10-23 | 32 | 8.0 | 40 | 15.0 | 2.8930 | 0.571 | 262 | 8.0 |
| SWC350WH | 350 | 180 | 90 | 15° | 875 | 310 | 210 | 267 | 194 | 10-23 | 35 | 8.0 | 50 | 16.0 | 5.0130 | 0.2219 | 374 | 15.0 |
| SWC390WH | 390 | 250 | 125 | 15° | 955 | 345 | 235 | 267 | 215 | 10-25 | 40 | 8.0 | 70 | 18.0 | 8.4060 | 0.2219 | 506 | 15.0 |
| SWC440WH | 440 | 355 | 180 | 15° | 1155 | 390 | 255 | 325 | 260 | 16-28 | 42 | 10.0 | 80 | 20.0 | 15.790 | 0.4744 | 790 | 21.7 |
| SWC490WH | 490 | 500 | 250 | 15° | 1205 | 435 | 275 | 325 | 270 | 16-31 | 47 | 12.0 | 90 | 22.5 | 26.540 | 0.4744 | 1014 | 21.7 |
| SWC550WH | 550 | 710 | 355 | 15° | 1355 | 492 | 320 | 426 | 325 | 16-31 | 50 | 12.0 | 100 | 22.5 | 48.320 | 1.3570 | 1526 | 34.0 |
Detaljerade foton
Förpackning och frakt
Företagsprofil
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Våra tjänster
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
Vanliga frågor
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Kontakta oss
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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| Skick: | Ny |
|---|---|
| Färg: | as Required |
| Typ: | Universalkoppling |
| Material: | Carbon Steel or as Required |
| Storlek: | Standard Size |
| Ansökan: | Tractors, Trucks and Agricultural Use |
| Anpassning: |
Tillgänglig
| Anpassad förfrågan |
|---|
Hur säkerställer tillverkare att kraftuttagsaxlar är kompatibla med olika utrustningar?
Tillverkare använder olika åtgärder för att säkerställa kompatibiliteten mellan kraftuttagsaxlar (PTO) och olika utrustningar. Kompatibilitet är avgörande för att säkerställa att kraftuttagsaxlar effektivt kan överföra kraft från kraftkällan till den drivna maskinen utan att kompromissa med prestanda, säkerhet eller användarvänlighet. Här är en detaljerad förklaring av hur tillverkare säkerställer kompatibilitet:
1. Standardisering: Kraftöverföringsaxlar konstrueras och tillverkas baserat på standardiserade specifikationer. Dessa specifikationer beskriver de viktigaste parametrarna såsom axeldimensioner, splinestorlekar, vridmoment och säkerhetskrav. Genom att följa standardiserade konstruktioner säkerställer tillverkare att kraftöverföringsaxlar är kompatibla med ett brett utbud av utrustning som uppfyller samma standarder. Standardisering möjliggör utbytbarhet, vilket innebär att kraftöverföringsaxlar från en tillverkare kan användas med utrustning från en annan tillverkare så länge de uppfyller samma specifikationer.
2. Samarbete med utrustningstillverkare: Tillverkare av kraftuttagsaxlar samarbetar ofta nära med utrustningstillverkare för att säkerställa kompatibilitet. De arbetar tillsammans för att förstå de specifika kraven för utrustningen och utforma kraftuttagsaxlar som integreras sömlöst med maskinerna. Detta samarbete kan innebära att dela tekniska specifikationer, genomföra gemensamma tester och utbyta feedback. Genom att arbeta i partnerskap kan tillverkare åtgärda eventuella kompatibilitetsproblem tidigt i design- och utvecklingsprocessen, vilket resulterar i kraftuttagsaxlar som är skräddarsydda för utrustningens behov.
3. Anpassningsalternativ: Tillverkare av kraftuttagsaxlar erbjuder anpassningsalternativ för att passa olika utrustningskonfigurationer. De ger flexibilitet när det gäller axellängd, splinestorlekar, okdesign och kopplingsmekanismer. Utrustningstillverkare kan specificera de nödvändiga parametrarna, och kraftuttagsaxlarna kan anpassas därefter. Detta säkerställer att kraftuttagsaxlarna exakt matchar utrustningens krav på in-/uteffekt och anslutningsmetoder, vilket garanterar kompatibilitet och effektiv kraftöverföring.
4. Testning och validering: Tillverkare genomför rigorösa test- och valideringsprocesser för att säkerställa kraftuttagsaxlarnas kompatibilitet och prestanda. De utsätter axlarna för olika tester, inklusive momenttestning, rotationshastighetstestning och hållbarhetstestning. Dessa tester verifierar att kraftuttagsaxlarna kan hantera de förväntade effektbelastningarna och driftsförhållandena utan fel. Genom att validera kraftuttagsaxlarnas prestanda kan tillverkare säkerställa att de är kompatibla med en mängd olika utrustningar och tillförlitligt kan överföra kraft under olika driftsscenarier.
5. Överensstämmelse med branschstandarder: Tillverkare av kraftuttagsaxlar följer branschstandarder och föreskrifter för att säkerställa kompatibilitet. Organisationer som American Society of Agricultural and Biological Engineers (ASABE) fastställer säkerhets- och prestandastandarder för kraftuttagsaxlar. Tillverkare designar och producerar sina axlar i enlighet med dessa standarder och säkerställer att deras produkter uppfyller de nödvändiga kraven för kompatibilitet och säkerhet. Efterlevnad av branschstandarder ger utrustningstillverkare och slutanvändare en försäkran om att kraftuttagsaxlarna är kompatibla och lämpliga för användning med olika utrustningar.
6. Dokumentation och riktlinjer: Tillverkare tillhandahåller omfattande dokumentation och riktlinjer för att hjälpa utrustningstillverkare och slutanvändare att säkerställa kompatibilitet. Denna dokumentation inkluderar tekniska specifikationer, installationsanvisningar, underhållsriktlinjer och säkerhetsrekommendationer. Dokumentationen hjälper utrustningstillverkare att välja lämplig kraftuttagsaxel för sin utrustning och ger vägledning om korrekt installation och användning. Genom att följa tillverkarens riktlinjer kan utrustningstillverkare säkerställa kompatibilitet och optimera kraftuttagsaxlarnas prestanda.
7. Pågående forskning och utveckling: Tillverkare av kraftuttagsaxlar investerar kontinuerligt i forskning och utveckling för att förbättra kompatibiliteten med olika utrustningar. De håller sig uppdaterade om branschtrender, tekniska framsteg och ständigt föränderliga utrustningskrav. Denna kontinuerliga forskning och utveckling gör det möjligt för tillverkare att förbättra design, material och funktioner hos kraftuttagsaxlar, vilket säkerställer kompatibilitet med de senaste innovationerna i utrustningen och hanterar eventuella kompatibilitetsutmaningar som kan uppstå.
Genom att använda standardisering, samarbeta med utrustningstillverkare, erbjuda anpassningsalternativ, genomföra grundliga tester, följa branschstandarder, tillhandahålla dokumentation och riktlinjer samt investera i forskning och utveckling, säkerställer tillverkare att kraftuttagsaxlar är kompatibla med olika utrustningar. Denna kompatibilitet möjliggör sömlös integration, effektiv kraftöverföring och optimal prestanda över ett brett utbud av maskiner och utrustning inom olika branscher.
Can PTO shafts be customized for specific machinery and power requirements?
Yes, PTO (Power Take-Off) shafts can be customized to meet the specific machinery and power requirements of different applications. Manufacturers offer customization options to ensure that PTO shafts are precisely tailored to the power source, driven machinery, and the intended application. Here’s a detailed explanation of how PTO shafts can be customized:
1. Shaft Length: PTO shafts can be customized in terms of length to accommodate different equipment configurations. The length of the PTO shaft is critical to ensure proper alignment and connection between the power source and driven machinery. Manufacturers can provide PTO shafts with adjustable or fixed-length options, allowing for flexibility in meeting specific length requirements. Customizing the shaft length ensures that the PTO shaft fits the equipment properly, optimizing power transfer efficiency and reducing the risk of misalignment or excessive stress.
2. Spline Sizes: PTO shafts are available with different spline sizes to match the input and output shafts of various equipment. Spline size customization allows the PTO shaft to seamlessly connect to the power source and driven machinery. Manufacturers can offer different spline configurations, such as 1-3/8 inch, 1-3/4 inch, or metric sizes, to accommodate specific machinery requirements. Customizing the spline size ensures a proper fit and secure connection, enabling efficient power transfer without the need for additional adapters or modifications.
3. Yoke Designs: PTO shafts can be customized with different yoke designs to match the connection points on the power source and driven machinery. The yoke is the component that attaches to the shaft and connects to the equipment. Manufacturers can provide various yoke designs, such as round, triangular, or splined yokes, to ensure compatibility with specific machinery. Customizing the yoke design allows for a secure and reliable connection, aligning the PTO shaft with the equipment’s input/output shafts and optimizing power transmission efficiency.
4. Torque Ratings: PTO shafts can be customized to handle specific torque requirements based on the power demands of the application. Torque is the rotational force that the PTO shaft needs to transmit from the power source to the driven machinery. Manufacturers can design PTO shafts with different torque ratings by using appropriate materials, dimensions, and reinforcement techniques. Customizing the torque rating ensures that the PTO shaft can safely and reliably handle the required power levels without premature wear or failure.
5. Coupling Mechanisms: PTO shafts can be customized with different coupling mechanisms to match the connection requirements of specific equipment. Coupling mechanisms are the means by which the PTO shaft connects and disconnects from the power source and driven machinery. Manufacturers can provide various coupling options, such as quick-release couplings, shear pin couplings, or mechanical lock couplings, to accommodate different machinery designs and operational needs. Customizing the coupling mechanism ensures ease of use, secure attachment, and quick disengagement when necessary.
6. Protective Features: PTO shafts can be customized with additional protective features to enhance safety and durability. These features may include guard shields, safety covers, or slip clutches. Guard shields and safety covers provide physical protection by enclosing the rotating shaft and preventing accidental contact, reducing the risk of injuries. Slip clutches offer overload protection by allowing the PTO shaft to slip or disengage when excessive torque or resistance is encountered, preventing damage to the shaft and associated equipment. Customizing the protective features ensures compliance with safety regulations and addresses specific safety requirements of the machinery or application.
7. Material Selection: PTO shafts can be customized with different materials based on the application’s demands. Manufacturers can offer a range of material options, such as steel, aluminum, or composite materials, with varying strength, weight, and corrosion resistance properties. Customizing the material selection allows for optimizing the PTO shaft’s performance, considering factors like operating conditions, environmental exposure, and weight restrictions.
By providing customization options such as shaft length, spline sizes, yoke designs, torque ratings, coupling mechanisms, protective features, and material selection, manufacturers can ensure that PTO shafts are specifically tailored to meet the machinery and power requirements of different applications. Customized PTO shafts facilitate seamless integration, efficient power transfer, and reliable operation, enhancing the overall performance and productivity of the equipment.
Which industries commonly use PTO shafts for power transmission?
PTO shafts (Power Take-Off shafts) are widely used in various industries where power transmission is required to drive machinery and equipment. Their versatility, efficiency, and compatibility with different types of machinery make them valuable components in several sectors. Here’s a detailed explanation of the industries that commonly use PTO shafts for power transmission:
1. Agriculture: The agricultural industry extensively relies on PTO shafts for power transmission. Tractors equipped with PTOs are commonly used to drive a wide range of agricultural implements and machinery. PTO-driven equipment includes mowers, balers, tillers, seeders, sprayers, grain augers, harvesters, and many more. PTO shafts allow for the efficient transfer of power from the tractor’s engine to these implements, enabling various agricultural operations such as cutting, baling, tilling, planting, spraying, and harvesting. The agricultural sector heavily depends on PTO shafts to enhance productivity and streamline farming processes.
2. Construction and Earthmoving: In the construction and earthmoving industry, PTO shafts find applications in machinery used for excavation, grading, and material handling. PTO-driven equipment such as backhoes, loaders, excavators, trenchers, and stump grinders utilize PTO shafts to transfer power from the prime movers, typically hydraulic systems, to drive the necessary attachments. These attachments require the high torque and power provided by PTO shafts to perform tasks like digging, loading, trenching, and grinding. PTO shafts allow for versatile and efficient power transmission in construction and earthmoving operations.
3. Forestry: The forestry industry utilizes PTO shafts for power transmission in various logging and timber processing equipment. PTO-driven machinery such as wood chippers, sawmills, log splitters, and debarkers rely on PTO shafts to transfer power from tractors or dedicated power units to perform tasks like chipping, sawing, splitting, and debarking wood. PTO shafts provide the necessary power and torque to drive the cutting and processing mechanisms, enabling efficient and productive forestry operations.
4. Landscaping and Groundskeeping: PTO shafts play a crucial role in the landscaping and groundskeeping industry. Equipment like lawn mowers, rotary cutters, flail mowers, and aerators utilize PTO shafts to transfer power from tractors or dedicated power units to drive the cutting or grooming mechanisms. PTO shafts enable efficient power transmission, allowing operators to maintain lawns, parks, golf courses, and other outdoor spaces with precision and productivity.
5. Mining and Quarrying: PTO shafts have applications in the mining and quarrying industry, particularly in equipment used for material extraction, crushing, and screening. PTO-driven machinery such as crushers, screeners, and conveyors rely on PTO shafts to transfer power from engines or motors to drive the crushing and screening mechanisms, as well as the material handling systems. PTO shafts provide the necessary power and torque to process and transport bulk materials effectively in mining and quarrying operations.
6. Industrial Manufacturing: PTO shafts are utilized in various industrial manufacturing processes that require power transmission to drive specific machinery and equipment. Industries such as food processing, textile manufacturing, paper production, and chemical processing may use PTO-driven machinery for tasks like mixing, blending, cutting, extruding, and conveying. PTO shafts enable efficient power transfer to these machines, ensuring smooth and reliable operation in industrial manufacturing settings.
7. Utilities and Infrastructure Maintenance: PTO shafts find applications in utilities and infrastructure maintenance operations. Equipment like street sweepers, sewer cleaners, road maintenance machines, and drain augers utilize PTO shafts to transfer power from trucks or dedicated power units to perform tasks like sweeping, cleaning, and maintenance of roads, sewers, and other public infrastructure. PTO shafts enable efficient power transmission, ensuring effective and reliable operation of these utility and maintenance machines.
8. Others: PTO shafts are also used in several other industries and sectors where power transmission is required. This includes applications in the transportation industry for powering refrigeration units, fuel pumps, and hydraulic systems in trucks and trailers. PTO shafts also find applications in the marine industry for powering winches, pumps, and other equipment on boats and ships.
In summary, PTO shafts are commonly used in a wide range of industries for power transmission. These industries include agriculture, construction and earthmoving, forestry, landscaping and groundskeeping, mining and quarrying, industrial manufacturing, utilities and infrastructure maintenance, transportation, and marine sectors. PTO shafts play a critical rolein enhancing productivity, enabling efficient operation of machinery, and facilitating various tasks in these industries.
editor by CX 2024-04-24
