EPG was awarded with “popular merchandise of Zhejiang Province” and “renowned brand name of Zhejiang Province”. We examine every piece of bearing by ourselves prior to shipping. Meanwhile, our products are created according to substantial high quality specifications, and complying with the global sophisticated common standards.
LPG gas cylinEPTTmanufacturing gear entire body welding EPTT
I. Total automated welding line ( EPTTry listing)
| 1 | EPTT trimming amp poEPTTng EPTT |
| two | EPTT gap punching EPTT |
| 3 | EPTT joggling EPTT |
| four | Autoamtic socket welding EPTT |
| five | EPTT manage welding EPTT |
| 6 | EPTT bottom base welding EPTT |
| seven | EPTTg welding EPTT |
| 8 | EPTT EPTTitudinal seam welding EPTT |
| 9 | Are plate reducing amp poEPTTng EPTT |
| ten | EPTT head assembly and tag welding |
| eleven | EPTT head circumferential seam welding EPTT |
EPTT head circumferential seam welding EPTT:
EPTT EPTTitudinal seam welding EPTT
Take care of/Base foundation welding line
II. EPTnical parameter:
A. EPTT trimming amp poEPTTng EPTT
This EPTT is used for higher/reduce cap trimming, edge welding component outer poEPTTng. The primary shaft motor is 5.5KW, the poEPTTng motor is 1.5KW.
The EPTT employs four column EPT presser construction, PLC management, loading/unloading by mechanical arm, the cEPTTr mould rotation is EPTn by motor and EPT circumstance, the include is EPTn by the prime oil cylinEPTTto identify and press the workpiece, EPT technique EPTs outer blade feeding, the outer blade follows by the interior blade dish on the major shaft and cap workpiece to rotate and cutting. Side has a poEPTTng EPTT, the poEPTTng dish will EPTTr to get rid of the dust on the higher cap welding region, then rotation trimming and poEPTTng total at the very same time. The outer blade and poEPTTng dish reset, the primary oil cylinEPTTEPTn sliEPTTreset, and the assistance plaaet will increase the upper cap and flash in spot.The unloading mechanical arm moves into the cEPTTr of the mould to eliminate the workpiecce to the middle conveyor, then transfer to hole punching EPTT. The interior/outer blade employs higher dress in-resistant substantial toughness die steel materials, EPTT working existence, it can reuse following processing by the surface grinding EPTT,The internal/outer blade gap is 0mm, the length among the cutting into outer blade and interior blade is .2mm.
two established gear has impartial EPT station No.one and No.four, vane pump, 11KW. Every single EPT station feeding the oil to two sets oil cylinders of the equipment, is EPT sliEPTTlifting and outer blade feeding reset, the EPTT functioning force established worth: outer blade 9 MPa, sliEPTT(go over): 9MPa.
B. EPTT gap punching EPTT
This EPTT is employed for higher cap gap punching.
The EPTT uses four column EPT presser framework, PLC control, loading/unloading by mechanical arm, the mechanical arm will give up soon after pushing the workpiece into the assist pallet, the sliEPTTfalling down is EPTn by the top oil cylinder, the cap EPTTrs into the reduced mould, the upper mould continuous relocating down to end the gap punching, the scrap EPT into the mixture box via the decrease mould cEPTTr hole. The higher mould and sliEPTTdelay reset, rise the higher cap in location, the unloading mechanical arm EPTTrs into the mould cEPTTr to remove the workpiece to the middle conveyor, then transfer to the socket welding and poEPTTng EPTT.
Equips with No.five EPT station, one established, plunger pump. Environment stress is 16MPa
C. Socket welding amp poEPTTng EPTT
This EPTT is used for upper cap socket welding and edge welding component poEPTTng. Equip with Panasonic YD-350GL4 welEPTT1 set, h2o cooling welding torch 1 pcs, 8L computerized cycle water cooling tank one set. The major shaft motor is .75KW. PoEPTTng motor is 1.5KW, equip with the grating protection defense.
The EPTT makes use of 4 column EPT presser construction, loading/unloading by mechanical arm, front is socket welding, guiding is inner poEPTTng, the cEPTTr mould rotation EPTs by the motor, alter velocity by EPT transducer. Place the socket in the higher cap cEPTTr hole by manual, the best oil cylinEPTTEPTs the sliEPTTmoving down, clamp the workpiece, track down and push at 1 time. After commencing the automatic working plan, the mould workpiee rotates, the welding torch feeds in, and automatic arc welding. At the very same time, the guiding inner poEPTTng dish moves to exterior, poEPTTng the upper cap edge welding element. The welding and poEPTTng finish at the exact same time. Following then, the oil cylinEPTTreset, workpiece rises in spot, the unloading mechanical arm EPTTrs into the mould cEPTTr to eliminate the workpiece, and transfer to the handle welding EPTT by means of middle conveyor.
Equip with NO. six EPT station, one set, vane pump, five.5KW. Environment stress: falling 4 MPa, growing nine MPa.
D. EPTT deal with welding EPTT, one set
This EPTT is used for upper cap hadnle welding. Equip with a few sets welding torch, three EPTs finish at 1 time. Equip with Panasonic YD-350GL4 EPTs three sets, welding torch 3 parts. Primary shaft motor is .4KW, with the grating stability safety.
The EPTT employs 4 column EPT presser structure, PLC handle, loading/unloading by mechanical arm, motor EPTs the workpiece rotation. Manually put the take care of in the upper mould cEPTTr position which is fixed by the magnet, the loading mechanical arm stop right after delivery the upper cap to the mould cEPTTr place, the oil cylinEPTTfalling EPTs the upper mould and handle push the higher cap in place, the computerized operating software starts off, the cEPTTr mould workpiece rotates, a few welding torch feeding in at the very same time, automated arc welding. Following end, the oil cylinEPTTresets, and workpiece rises in spot, the unloading mechanical arm EPTTrs into the mould cEPTTr to clamp the upper cap and place on the center conveyor, then transfer to the assembly amp location welding EPTT.
Equip with No.7 EPT station, vane pump, 5.5KW. Environment force: urgent 4MPa, climbing 9MPa.
E. EPTT joggling EPTT
The EPTT is utilized for reduced cap trimming, joggling and outer poEPTTng. Principal shaft 5,5KW, poEPTTng motor 1.5KW.
The EPTT uses 4 column EPT presser composition, PLC handle, loading/unloading by mechanical arm, motor EPTs the cEPTTr mould rotation, the prime oil cylinEPTTEPT the deflectable higher presser clamp the workpiece, the EPT method EPTs the outer blade feeding in, and do reduce cap rotating and joggling. Fter joggling, the outer blade reset, and main oil cylinEPTTEPTs the sliEPTTreset, the help pallet rises the reduce cap in location. The unloading mechanical arm EPTTrs into the mould cEPTTr to take away the workpiece to the middle conveyor, then transfer to the base foundation welding EPTT. The interior/outer blade employs high put on-resistant high toughness die steel materials, EPTT functioning lifestyle.
Equip with No.2 EPT station, vane pump, five.5KW. Driving the sliEPTTlifting and outer blade feeding and reset. The location force: working strain 9MPa, outer blade 9MPa, sliEPTT(include) 9MPa.
F. EPTT bottom foundation welding EPTT
This EPTT is used for reduced cap bottom foundation welding, equip with 3 welding torch, 6 EPTs could be completed at two instances. Equip with Panasonic YD-350GL4 welEPTT3 sets, welding torch three piece. Primary shaft motor .4KW, with the grating protection safety.
The EPTT utilizes four column EPT presser framework, PLC control, loading/unloading by mechanical arm, motor EPTs the workpiece rotation. Manually set the base foundation in the higher mould cEPTTr position which is mounted by the magnet. The loading mechanical arm quits following sending the higher cap to the mould cEPTTr placement. The oil cylinEPTTfalls down EPTs the upper mould and base base to push the higher cap in situation, the computerized functioning program commence, the cEPTTr mould workpiece rotates, a few welding torch feeding in at the same time, automatic arc welding. Right after welding, the oil cylinEPTTreset, the workpiece rises in place, the unloading mechanical arm EPTTrs into the mould cEPTTr to clamp the upper cap and set on the middle conveyor.
Equip with No.three EPT station, vane pump, 5.5KW, setting stress: pressing 4MPa, increasing 10MPa.
G. Assembly and spot welding EPTT
The EPTT is utilised for assembling the higher cap and lower cap, vertical type. Air cylinEPTTpress in shape equips with push head relationship rod, used for both 9kg and 14kg, change the link rod to switch. Manually put the reduce cap on the platform, beside the place, place the manage opener of the upper cap opposite to the bottom foundation welEPTTjoint, then assembly the upper cap into the decrease cap jogging portion, open the guide management air valve, the above cylinEPTTpush the press head on the socket, automatic push the higher and lower cap. Check the lap joint, if essential, use the wood hammer to click the lap joint to make it much more nearer, After assembling, manual spot welding, about two~3 EPTs for a single circle. After welding, manually press the cylinEPTTto the loading conveyor, the handle is in front and base foundation is in powering, the assembly and spot welding EPTT equips with SuperTIG-315 guide arc welEPTT1 established.
H. EPTT circumferential welding EPTT
The EPTT is utilized for circumferential welding of higher and lower cap, equip with welEPTTvision tracking method, finish the circumferential welding automatically, full automatic and no operator, each established equips with Panasonic YD-500GS substantial speed welEPTT1 set, h2o cooling welding torch 1 piece, 8L circle cooling tank 1 piece. Equip with welEPTTvision tracking system 1 established. The EPT management program employs EPT PLC control unit, pro-experience colour touch EPT procedure EPT.
The EPTT employs horizontal double shafts framework, the major shaft and the base shaft is the very same, air cylinEPTTEPTs the feeding, opposite transferring clamp is using for clamping or loosing the workpie. The main shaft EPTs by the pace EPEPT, alter pace by the EPT transducer, the major shaft motor EPTT is .75KW. The main shaft and base shaft have impartial welding mould, the welding torch placement can be modified aEPTT the cylinEPTTaxes direction, there has fantastic tuning in the welding torch, precision fine tuning the welding torch situation. The EPTT head has welEPTTvision tracking program, X/Y shaft two dimension monitoring EPTs the welding torch, X-shaft stepping motor 6N middotm, Y-shaft stepping motor 12N middotm. The EPTT head has exhaust pipe utilized for concentrating and exhaust the smoke. Equip with magnet mechanical arm gadget, a few operating position loading/unloading unit, loading/unloading conveyor, unloading raceway.
Note: 1.) The arc placement of circumferential welding should in the exact same line with bottom base welEPTTjoint 2.) Prior to flip off the circumferential welding EPTT, ought to switch off the vision tracker 1st, then switch off the circumferential tools EPTT.
III. EPT running in customers’ EPTT
IV. Benefit
A. Reducing labour EPT – Our EPTTs can operate much more than fifteen several years, only 1 individual for taking care of six sets of circumferential welding EPTTs.
B. Lowering electrical power – welding velocity is only 60 seconds for one particular circle
C. Decreasing welding wires – (only one circle welding is needed).
D. EPTTer procedure existence
E. Much less spatter – We paid out about two million for Patent of YD-500GS Panasonic welding EPTTs
V. Consumer reference record
1 .TK Team in Bangladesh
two. HangEPT XiHu (West EPT) Dis.hu (West EPT) Dis. EPTshan Metal CylinEPTTEPTT,Ltd.http://, it is third biggest LPG gas cylinEPTTmanufacturer in EPTT, every day output is 18000pcs incXiHu (West EPT) Dis.Hu (West EPT) Dis. all measurements from 2kgs to 50kgs.
3. TPA is producing extremely substantial top quality LPG cylinders for North The us, European,United kingdom and Australia. http://, we supplied automated welding line for their EPTT EPTT in HangEPT. Now we are creating new LPG gas cylinEPTTfactory in Vietnam, Hangphone, at the finish of EPTTst , 2017, it will be set up and commissed.
4: ZheJiang EPTTnri Team co.,Ltd., http://en.huanrigroup.cn/merchandise_record/pmcId=24.html, they are greatest and strongest cylinEPTTmanufacturer in EPTT, they bougEPTT our EPTTs both for twelve.5 and15kgs producing and 50kgs producing.
5.AYGAZ in Turkey, .tr, previous week, they have previously requested the total welding line at us right after evaluating with Saw welding.
six. Manchester EPTTnk from United states of america
seven. Sahuwala CylinEPTTin India
eight. EPT LPG Minimal (SEACOM Group), they are setting up a new EPTT and we will just take accountable for their 12.5kgs and 33kgs manufacturing line.
FAQ
LPG cylinder manufacturing gear
Q: What dimensions of LPG cylinder your EPTT can create?
A: 6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other dimensions in accordance customers’ prerequisite.
Q: Can you design EPTTs in accordance LPG cylinder technical drawing?
A: Sure, remember to ship your technological drawing to us.
Q: What are the rewards to pick your EPTTs?
A: Our EPTTs are powerful and reputable for EPTT time period EPTT production
We need to know following information to quotation you correct EPTTries:
1.EPTnical Drawing of the cylinders you want to make?
two.What measurement of cylinder you want to produce?(6kg, 12kg)
three.What diameter and thickness of the cylinder you want to make?
4.Are you new in this area or you presently have some EPTTs in the workshop?
five.Potential you call for, i.e. how a lot of parts and sizes you want to make for every working day?
